Grinding Wheel

Grinding Wheel Manufacturers Description

Tenyu Tools grinding wheels manufacturer is known for the unmatched combination of cutting speed and durability. With high-quality diamond abrasives and a strong bond to harness their functionality, they are one of man’s greatest inventions.
They are called super abrasive, providing higher efficiency and better conductivity that inhibits the rise of temperature in the workpiece. These grinding wheels are ideal when you are dealing with extremely tough materials like concrete, gemstones, or carbide tips
It is no surprise that they are the top choice of trusted grinding wheel suppliers from all over the world. The superb precision performance that these grinding wheels give is truly exceptional.

Features and Advantages for Grinding Wheel Manufacturers

The embedded diamonds on the grinding wheels offer coarseness and toughness that make the process a breeze, delivering your desired results. To ensure perfect outcomes, make sure that you are using the right grit size to match the material.
They guarantee a proficient and outstanding finish because of the unique characteristics to form dressing materials into a variety of shapes. This ultra-edge cutting edge advantage allows you to complete a high amount of rough treatment.
Initially, they are expensive. However, the extended span of life of Tenyu Tools custom grinding wheels brings more efficiency and reduces your expenses.
They have better resistance to wear and abrasion. These wheels are not easily impacted by weather elements and other external factors.
To enjoy these benefits, buy products from diamond wheel suppliers that offer wheels with superior bonds. The type of bond is where the secret of longevity lies.
Whether they are metal, electroplated, vitrified, or resin, the quality of the bond that keeps the diamond abrasives intact should be your top consideration.
Choosing grinding wheels over other options brings great advantages that make commercial or home projects easy and quick. With them in the workplace, you will enjoy excellent form holding, high removal rate, and longer wheel life.

Grinding Wheels Applications

Diamond is the hardest mineral in the world, so harnessing their power to manufacture industrial diamond grinding wheels results in excellent products. For many years, Tenyu Tools grinding wheels have been a great help to manufacturers.
From the car and aviation industry, medical and dental to jewelry-making, they are widely-used for essential tools and machines. They work best on both dry and wet surfaces, grinding with accuracy at high speed on any kind of hard material.
They remove carbides easily and swiftly. They make grinding, polishing, cutting, and shaping a breeze.

Grinding wheels can be classified into three – electroplated, sintered, and brazing.

●Electroplated grinding wheels manufacturers have diamond abrasive content in the structure. They are easy to use, delivering smoother and faster performance.
●Sintered grinding wheels offer aggressive cut, faster feed rate, and longer tool life. Dressing them to expose additional diamond crystals generates a more aggressive cut.
●Brazing grinding wheels are ideal for high-precision grinding applications. It allows customization to ensure accurate grinding of high-end and tough materials.

Discover the difference when using Tenyu Tools diamond grinding wheels. Because at the end of each business day, your productivity is measured by the quality and quantity of output.

Grinding Wheels Manufacturers: The Ultimate FAQ Guide:

This guide aims to help you in choosing top-quality grinding wheels Manufacturers.

It provides everything you need to know about grinding wheels, such as features, benefits, sizes, cost, and troubleshooting.

All these essential factors significantly contribute to the grinding wheels performance, durability, and speed.

Are you all set to find out what makes them a great choice? Check out this guide before buying grinding wheels.

What are Grinding Wheels?

The manufacturing industry has been using grinding wheels for over 150 years.

But not all people are aware of the vital role they play to produce a variety of products.

Grinding wheels are made from pressed and bonded composite material, forming a solid and circular shaped component for tools and machines.

The most common types are:

• Aluminum Oxide
• Diamond
• Silicon carbide
• Ceramic
• Cubic boron nitride or CBN

Each type is made from natural or synthetic abrasive minerals that are bonded together in the matrix, forming a circular shape or wheel.

The grinding wheels are considered super-abrasive, with synthetic diamond components bonded to the periphery.

They are widely used due to their excellent capability to work in specialty and tough materials like granite, carbide, concrete, or gemstones.

Cool trivia: Do you know that most natural diamonds are 1 billion and 3 ½ billion years?

They are formed 150 and 250 kilometers deep in Earth’s mantle and carried to the surface by volcanic eruptions.

What are Tenyu Tools Grinding Wheels Made of?

The unsurpassable hardness of diamonds makes them highly-popular material for many uses and applications.

With copper and nickel coating, these wheels become immensely tough and durable.

They also last longer compared to grinding wheels that use aluminum oxide or silicon carbide.

The embedded diamond grains deliver extra coarseness and toughness, resulting in a precise grinding, cutting, or sharpening performance.

This makes them an ideal choice to grind rocks, precious stones., and super-hard industrial materials.

What are the Main Features of Tenyu Tools Grinding Wheels Manufacturers?

In manufacturing industrial diamond grinding wheels, it is important to use the highest quality diamond grains and bonding elements.

They are typically classified by their grit size, shape, bond, structure, and concentration.

• Shapes. Typical shapes are cylinders, cones, cylinders, and wheels with profiles cut into the periphery.
• Grits. Grit sizes between 120 and 180 deliver reliable performance in various tool room applications.

For a superior surface finish of very fine materials, the finer grits between 220 and above are your best option.

Finer grit diamond wheels provide better grinding and gemstones cutting precision and convenience.

• Concentration. The abrasive concentration of diamond grains in the grinding rim of the wheels depends on the kind of application it is to be utilized.

A concentration of 75 to 125 is ideal for stock removal of hardened steel or tungsten carbide, while a concentration of 150 is best for very small surfaces.

• Bond. The most common bonds for grinding wheels are vitrified bond, metal bond, resin bond, and electroplated with a resin bond.

Metal and vitrified bonds are usually custom-ordered and more expensive but work excellently for diamond grinding wheels.

• Structure or grains spacing. The hardness of the grinding wheels is determined by the structure or abrasive grains spacing.

The most-dense structure is known as a close-spaced or hard wheel with the capability to work on finer surface finish.

The less-dense wheels have an open structure that cuts common materials freely and perfectly.

What Makes the Tenyu Tools Manufacturer Grinding Wheels a Smart Choice?

The automobile industry uses them to create bearings and makes rotors and camshafts for jet engines.

Dental implants, surgical tools, prosthetics, and other medical/dental products are also manufactured with the help of grinding wheels.

Even the Space Shuttles ceramic pump seals are produced with customized grinding wheels.

They are also utilized to grind flight control and aerospace components that require accurate tolerance.

The unique strength of diamond abrasives is perfect for polishing marble slabs that countertops, bathrooms, or kitchen areas.

For concrete surfaces, polishing floor level becomes more convenient because of grinding wheels.

How Does the Grinding Wheels Help the Manufacturing Industry?

The automobile industry uses them to create bearings and makes rotors and camshafts for jet engines.

Dental implants, surgical tools, prosthetics, and other medical/dental products are also manufactured with the help of diamond grinding wheels.

Even the Space Shuttles ceramic pump seals are produced with customized diamond grinding wheels.

They are also utilized to grind flight control and aerospace components that require accurate tolerance.

The unique strength of diamond abrasives is perfect for polishing marble slabs that countertops, bathrooms, or kitchen areas.

For concrete surfaces, polishing floor level becomes more convenient because of grinding wheels.

What are the Advantages of Using Tenyu Tools Diamond Grinding Wheels?

As one of the hardest minerals, natural or synthetic diamonds are much-sought in various areas of manufacturing.

Their excellent grinding power makes cutting, polishing, or grinding hard alloy, precious stones, glass, ceramics, cemented carbide, and brittle materials a breeze.

They have high wear resistance, promising longer use time and service life.

During high-precision operation, the shape, size, or form of the diamond abrasive grains may change very slightly but does not impact its efficiency and performance.

This type of grinding wheels is capable of doing simultaneous precise, and efficient machining.

The great thermal conductivity improves the quality of surface processing and makes it conducive to heat evacuation.

The conductivity also prevents falling off, cracking, and burning of the work material.

The high-strength grinding performance and capability to sustain the micro-edge power of the diamond abrasive grains for a long period reduce the number of grinding cycles, saving energy.

What are the Disadvantages of Using Diamond Grinding Wheels?

Grinding wheels are the most expensive option. The type of bond may cause some performance issues.

• Electroplated diamond grinding wheels do not have a strong chemical bonding between the abrasive surface, matrix, and plating metal.

The plating metal only covers the abrasive grains, making it difficult to hold the strong force during high-level grinding.

This causes the diamond particles to fall off.

To resolve this issue, manufacturers adjust the plating thickness, which results in the reduction of chip space that easily blocks the grinding wheels.

It brings a poor cooling effect that can burn the work surface.

• Metal bonded wheels are hard to dress because they sustain their form, and the dressing-roll shape quickly deteriorates.
• Vitrified bonded wheels are brittle and prone to breakage like glass during the grinding operation.

How to Extend the Life of the Tenyu Tools Diamond Grinding Wheels?

Factors like wheel speed, coolant use, and feed rate work speed help in extending their life.

• Wheel speed determines the performance of the grinding wheels, so it is important to use the recommended grinding speed for dry or wet surfaces.

For wet surfaces, use a grinding speed of 4000 to 6000 sf/min and for dry grinding, use 3500 to 4500 sf/min.

In wet grinding, reducing the speed below 4000sf/min affects the efficiency, while using a speed of 6000 sf/min lessens the wheel life.

A grinding speed of over 4500 sf/min in dry surfaces can damage the wheels, especially if the coolant is not used during the process.

Excessive work speeds also bring damage or wear and tear issues in the material or the wheel.

• Feed rate work speed refers to the depth of the cut, which can cause cracking, burning, chipping in the diamond grinding wheels.

If any of these problems occur, the wheel cannot produce the expected outputs in terms of finish, size, or form.

Using the right grit size to get the depth of the cut is very important, preventing damage in the wheel face or causing the wheel to detach from the round.

• Coolant is a vital accessory during the performance of the grinding wheels but can also cause damage when used during high-speed grinding.

It is better to manage and sustain the right feed rate and speed in dry grinding rather than damage the wheel due to alternate cold and heat treatment.

For wet grinding, maintaining a steady stream of coolant is better compared to on-and-off use.

How Do You Care for Your Tenyu Tools Grinding Wheels?

Because they are an expensive investment, you need to take into consideration the proper use and care to ensure efficient performance and longevity.

As soon as you unpack them, inspect the grinding wheels thoroughly to ensure that there is no damage done during the transit.

Used grinding wheels should be inspected before storing them.

These grinding wheels must be stored properly to protect against gouging and banging.

To prevent damaging the bonds, you must put them in a room that does not experience extreme changes in humidity and temperature.

Proper handling should be observed to avoid bumping and dropping.

Make sure that the grinding wheel is in place with machine guards properly closed before the operation.

Always make grinding contact gently and never force it to prevent the work material from getting hot or the motor to slow down.

When the grinding wheel breaks while in use, you need to immediately inspect the machine to check if it damages the mounting nut, spindle, flanges, and other vital parts.

I hope that you get all the information you need from this guide.

If you still have other questions about grinding wheels manufacturers, feel free to contact us.

Cup Grinding Wheel Manufacturers – The Ultimate FAQ Guide

Cup grinding wheels are distinct from any other type of grinding wheel – except for dish wheels, though.

Therefore, you can be sure that the manufacturers of industrial grinding wheels are able to produce cup grinding wheels, as well.

In this article, we’ll teach you everything you need to know about cup grinding wheels. Not only that, we will also help you land on the best cup grinding wheel manufacturer.

What is a Cup Grinding Wheel?

A cup grinding wheel is one of the few types of industrial grinding wheels in the market.

An example of a cup grinding wheel manufactured by Tenyu Tools Co., Ltd.

It’s labeled as a “cup grinding wheel” because of its cup-like shape. Similar to a regular grinding wheel, it’s made up of metal bonding.

Cup Grinding Wheel Uses

What uses do cup grinding wheels have?

Worker using a cup grinding wheel for finishing or surfacing

Several manufacturers are actually innovating on the particular uses of cup grinding wheels.

However, the most common uses you can have for these grinding cup wheels include:

Polishing and Finishing

Cup grinding wheel manufacturers engineer and design their products to be capable of finishing or polishing stone, concrete, or gemstones.

This, though, will depend on the composition of the cup grinding wheel.

Cutting

Cup grinding discs and wheels that have sufficient frits can also take on jobs and work such as:

• Cutting
• Removal of Material

You would have to ask your manufacturer specifically for it, though.

Adhesive and Paint Removal

Lastly, you can choose to use cup grinding wheels to remove paint, adhesive, and other types of material.

All of these are possible; what you have to take note of, though, would be the size of the abrasives.

There are specific cup grinding wheels with specific abrasives to do the job. That’s why you should always keep in mind to ask your particular manufacturer or supplier about the cup grinding wheel you are about to use.

How is a Cup Grinding Wheel Manufactured?

Cup grinding wheel manufacturers can have multiple ways on how they produce their wheels.

Inspection/minimal testing of a grinding cup wheel

But, here’s a quick peek or a summary of how it’s made:

1. The grinding body is produced from alloys and other types of metals and steel
2. After so, it’s molded into a cup-like shape
3. Once it’s been successfully molded, it’s left and is dried out
4. Drying can take anywhere between 48 to 72 hours, after which it is heat treated
5. Heat treatment is the procedure that binds and integrates all the components together
6. Once done the abrasives or the segments are added
7. It’s initially inspected to see if there are any defects after the addition of the abrasives or segments
8. If it passes, it goes through the finishing procedure where everything is integrated accordingly
9. The last and the final inspection takes place, this is also where the labels will be added and will be ready for distribution

NOTE: Several manufacturers have different styles on how they produce their cup grinders. This is just the regular skeletal procedure on how it’s made.

Cup Grinding Wheel for Steel and Metal Applications

Most cup grinding discs are perfect for stone, asphalt, concrete – and other types of masonry.

A grinding cup wheel being used for the surfacing or the polishing of metal or steel

But can you use it for steel and metal? – Yes! You can actually choose to use cup grinders for both ferrous and non-ferrous metals.

You would have to ask and tell the manufacturer about it because you can’t use a cup grinding wheel that is made to be for concrete or stone for steel.

Using a cup grinding wheel made for stone or masonry for metal or steel can cause it to break.

Can You Purchase Custom Cup Grinding Wheels?

Yes, there are cup grinding wheel suppliers in which you can actually manufacture or produce custom wheels.

Worker initially checking the physicality and the balance of a custom made cup grinding disc

In this way, though, the best thing to do is to specify everything from composition, style, size – to shape, the type of abrasive, etc.

Grinding Cup Wheel Prices and Rates

Different grinding cup wheels have different prices.

In fact, there are certain factors to consider in order to arrive at a cost or a price.

There’s the manufacturing process, materials and processes used, features and functionality, and the like.

In addition to that, some grinding cup wheel manufacturers also have different rates depending on the number and the amount of products you order.

For instance, if you order 500 pcs., and the manufacturer gives discounts on orders above 1,000 pcs., then you can expect that the rate you’ll be purchasing it for would be higher and pretty expensive.

You can find and figure out the rates of a certain product by asking your supplier directly for it.

To give you a rough range of how much it would be, disregarding discounts, it’ll be within the range of $2 to $100 per piece.

Are China Cup Grinding Wheel Manufacturers Reliable?

Yes, Chinese grinding cup wheel manufacturers are considered as the best in the market.

Other than the fact that they’re a lot cheaper and more expensive, Chinese manufacturing firms are also known to offer complete services even after the sale.

If you want to work with a cup grinding wheel supplier you can trust and bank on, you can place your complete trust with us here at Tenyu Tools Co., Ltd., the best in the country.

We’ll talk more about that and what we offer in a bit.

Choosing the Best Diamond Grinding Cup Wheel

An example of a newly-manufactured arrow-shape cup grinding wheel Tenyu Tools is offering

When it comes to choosing the most appropriate cup grinding wheel, you need to consider:

What You’ll Grind

The first thing you need to think about is what you need to work on.

Are you going to work on steel or metal? Are you going to cut or grind concrete or stone?

These are important because there are specific grinding wheels you can use for specific objects or materials. Using a different grit and a different grinder can actually break your grinding wheel.

The Parts of the Grinding Wheel

In case you’re not aware, cup grinding wheels have three (3) parts and components, which is the bond, the abrasives, and the additives.

Before purchasing a particular grinding wheel, it is imperative that you know the parts they have.

For instance, you need to know if the bonds are really going to be able to cater to your needs. Knowing this can actually make or break the grinding wheel you’re going to use.

Grinding Process You’ll Do and Perform

Lastly, you need to take note of the processes you will do and perform with your wheel.

Would you need it for cutting? Polishing? Finishing – or surfacing? You need to finalize and to decide on which processes you’re going to do.

This will help you maintain the quality of your cup grinding wheel.

Knowing these is relevant in terms of ensuring the quality and the overall performance of your cup grinding wheel.

How Do Manufacturers Dress Cup Grinding Wheels?

Dressing a cup grinding wheel is similar to repairing it.

Part of the dressing procedure or process of grinding cup wheels and discs

In the event that you need to dress it fully, you can try and imitate the following steps:

1. Identify the correct dressing tool for your grinding wheel
2. Turn the grinding machine one (ensure that the cooling pump is deactivated)
3. With the grinding wheel at its full RPM, use pressure that is light-to-medium to the abrasive or the surface of the cup grinding wheel
4. You’ll know when to stop when the wheel halts from rotating or from spinning
5. Keep on doing steps 3 and 4 until the entire grinding cup wheel feels like it’s pulling it away from you

Akin to how various manufacturers produce and manufacture cup grinding wheels, other manufacturers may have different techniques and strategies in dressing grinding wheels.

There’s no right or wrong way to do so – what you need to look at and to take note of would be the effectiveness and the efficiency of the procedure.

Would their process really enhance or develop my grinding cup wheels? Would they be effective in getting back the sharpness and the precision of my cup grinding wheel?

What is a Type 5 Grinding Wheel?

Type 5 cup grinding wheel is the kind of wheel you need to utilize for grinding certain materials that need rough and hard operations.

What a Type 5 abrasive grinding cup wheel looks like

You need to use both type 5 and type 7 grinding wheels for it. Moreover, both types 5 and 7 wheels are known to be “recessed” grinding wheels.

The most common objects and materials you can use Type 5 cup grinding wheels for include:

• Nickel
• Steel
• Iron
• Stainless Steel
• Removal of Material (Light to Heavy)

The Best Cup Grinding Wheel Manufacturer in China?

Here in the country, no other grinding cup wheel supplier trusted but us at Tenyu Tools Co., Ltd.

Tenyu Tools’ plant in the manufacturing or the production of cup grinding wheels

For more than 15 years, we’ve provided superior grinding wheels to our clients. Whether they need pre-made cup grinding wheels or custom made wheels, we’re able to deliver!

You’ll never find a cup grinding wheel manufacturer as dominant and as serious as us! You can send us a quick email of the orders and the grinding cup wheels you need and we can surely deliver!

MoQ of Tenyu Tools Co., Ltd.

Unlike other cup grinding wheel manufacturers out in the market, Tenyu Tools Co., Ltd. will never require you to order more than 100 pcs.

The Minimum Order Quantity (MoQ) that we have here at Tenyu Tools Co., Ltd. is only at 100 pcs.

You can have customized cup grinding discs or pre-made wheels!

Why Tenyu Tools is the One You Should Work With

Workshop of the manufacturing plant of where our grinding cup wheels are manufactured

A lot of businesses and companies choose to work with us here at Tenyu Tools because:

• We can deliver all of your orders within 15 to 21 days at the maximum
• We have the best and the most reliable Research & Development (R&D) Team
• We have a one (1)-year warranty for all the orders you have
• You can count on Tenyu Tools’ aftersales department and team
• The packaging and the shipping procedure we offer is topnotch
• And many more!

Tenyu Tools Co., Ltd. would never be considered and marked as the best cup grinding wheel manufacturer for more than a decade if it weren’t for the excellent services and products we have.

Online Workshop and Showroom

Apart from all those details, we here at Tenyu Tools also have an online workshop and showroom to offer you.

This is where you can have a view of our manufacturing plant, as well as the manufacturing procedure that we have for our grinding cup wheels.

Transparency-wise, you will be able to know our full capacity even before you visit us.

You can also freely ask our previous clients about the overall performance we have as a grinding cup wheel manufacturer!

Features of Tenyu Tools’ Cup Grinding Wheels

Some of the most notable features that our grinding cup wheels have include:

Our cup grinding wheels entering the first few phases of the manufacturing procedure

• Super turbo cup grinding wheels for cutting of stone, asphalt, and concrete
• The wave row segments of our cup grinding wheels are brazed for faster and smoother grinding
• High levels of diamond concentration for diamond cup grinding wheels
• Configuration of turbo segment for softer and faster removal of material
• Applicable for wet and dry grinding
• Long-lasting and durable
• And many more!

What’s even more special is that we can follow sketches and drawings of the specific cup grinding wheel you need!

Through our Research & Development (R&D) team, we can accurately and precisely abide by the design, kind, and the type of grinding cup wheel you need!

In case you’re growing more and more curious as to how our cup grinding wheels perform, don’t hesitate to give us a quick shout!

You can contact us via our email address or via WeChat! All of which are available on our website.

Work with the cup grinding wheel manufacturer you can trust and you can bank on.

We guarantee that you will never have any problems and troubles in working with us!