Diamond Cutting Tools

Diamond Cutting Tools Supplier – The All-Inclusive FAQ Guide

The market for power tools and diamond cutting tools is so saturated; competitions are adding up every single day.

This makes it hard for everyone – even businesses to find the best manufacturers. That’s what we’ll be talking about in this guide.

Not only will we educate you about what this type of tool is; we’ll also help you source out the best diamond cutter suppliers in the market.

What is a Diamond Cutting Tool?

The term already gives all of what it is out.

Tenyu Tools’ top-of-the-line diamond cutting blade or tool

It is a cutting tool that contains diamond grains and segments integrated into the body of the cutter.

These diamond bits or segments are installed either via bonding or other fusion methods.

Are Real Diamonds Used in Diamond Cutting Tools?

This remains to be one of the most relevant questions about diamond cutters.

Synthetic diamonds – they’re used to create diamond cutting tools

In your opinion, do you think real diamonds are what’s used to manufacture diamond cutters?

The short and simple answer is NO; even the segments of real diamonds are expensive, it wouldn’t hold much value especially since you’ll only use it for cutting.

Another reason is because of the fact that these synthetic diamonds are particularly made for cutting/slicing.

What Materials Can You Cut With a Diamond Cutter?

A worker cutting glass using a diamond cutting tool

The hardness of diamond cutting tools allows them to cut or slice through many things, including:

• Steel and Metal
• Glass and Fiberglass
• Concrete
• Bricks and Tiles
• Asphalts and Stone
• Softer Diamonds

Diamond cutting tools suppliers don’t agree with the idea of using diamond cutters for wood. Although wood is much softer and easier to work with, it can create rough edges.

How is a Diamond Cutting Tool Manufactured?

No, a diamond cutting tool is not an entire slab of synthetic diamond.

Polishing of the edges of a diamond cutter using a turning machine and a grit

In fact, its base is still made from stainless steel; the diamond part is just found on its edges.

Before we get into the process, though, you need to know that diamond cutting tools are made up of three (3) parts:

• The Core
• Bond
• Diamond Particles and/or Segments

Here’s the step-by-step procedure on how diamond cutting tools suppliers produce them:

1. The core is made and is formed, it’s usually made up of stainless steel
2. After, that the bond is finalized. The bond is what holds the diamonds onto the steel core, creating and strengthening the blade
3. Then, using the bond, the diamonds are integrated and installed onto the edge of the core
4. After the diamonds are installed, the entire cutter is then treated so that the diamonds and the core integrate and strengthen as a whole
5. After it comes out of the furnace, it’s inspected and duly tested

What is PCD Cutting Tools?

PCD, short for a polycrystalline diamond, has been used by many businesses as a tooling material.

Examples of PCD cutting tools and items

Moreover, PCD is just a special type of coating, which is a type of superhard material. It’s usually made from high-temperature high-pressure integration or HTHP of synthetic diamonds.

What is a PCD End Mill?

The end mill is a type of a milling cutter that is a part of any milling equipment.

Examples of different sizes of PCD end mills attached and installed to milling equipment

You can use end mills in industrial milling applications and are used for subtractive processes.

PCD end mills are end mills that have the PCD coating. They are perfect and are considered the best for machining and for working on non-ferrous metals.

PCD vs. CVD Coating

We know that PCD is a polycrystalline diamond – and it’s a type of coating for tools and materials. But, what is CVD?  

How CVD coating looks like to finished products and tools

CVD, short for chemical vapor deposition, is a coating procedure that utilizes chemical reactions that are thermally induced at the heated substrate’s surface.

You’ll use PCD for having sharp edges and thin coatings, while CVD is for heat resistance. PCD is best for tools that are for finishing, while CVD’s main ideal purpose is for roughing.

Are There Advantages in Using Diamond Cutting Tools?

All diamond cutting tools manufacturers will always tell you about the benefits you can get; and yes, the positives outweigh the negatives.

Worker not having a hard time cutting through concrete using a diamond cutting tool

In fact, here are some of the major and the best advantages of using diamond cutters:

The longevity of the Tool

Diamond is known and is considered as the hardest and the toughest type of material. That’s why you can count on it if you’re looking for a tool that lasts long.

Precision and Accuracy and Cutting

Unlike regular and traditional saw blades, diamond cutting tools don’t tear and rip materials.

What they do is they grind it down until it becomes thin enough for it to be removed. With this, you can expect diamond cutting tools to give you smoother and more accurate cuts.

Strength and Durability

Diamond cutting tools suppliers’ secret in managing the durability is with the bonding tool.

This is particularly the reason why diamond cutting blades have stronger roots and loner lives.

Highly Reusable

One of the distinct things about diamond cutters is the fact that you’ll be able to reuse them even when the plating is already worn out.

Yes, you can use the same core and body and have new diamond segments to coat it. It’ll look good as new!

These are some of the benefits and advantages you can get in using diamond cutting tools. You’ll be able to experience them firsthand if you choose to purchase one!

Disadvantages of Using Diamond Cutting Tools

These drawbacks wouldn’t be promoted by diamond cutting tools suppliers.

But, it is important for you to know what they are, especially if you plan on using diamond tools.

• Diamond tools can cause pollution for both your material and the working environment
• Low and decreased thermal stability
• Aren’t eligible for high melting points and temperatures
• Easy chemical reaction when it comes in contact with iron group elements
• They’re more expensive and costly than the usual cutting blades and saws

While these disadvantages seem rare, they’re not in certain industries.

For instance, if your operations require high temperatures and melting points, diamond cutters might not be your best option.

Who are Known Manufacturers of Diamond Cutting Tools?

You can find a wide array of diamond cutting tool manufacturers in the market.

The most famous ones that have already established their presence include:

• Telcon
• Top Tech Diamond Tools
• Kinik Company Ltd.
• Taiwan Diamond Industrial Co., Ltd.
• Ferro-Carbon Ent. Co., Ltd.

One problem you might have with them is that their rates and prices might not be cheap. Since they’re already world-renowned, you can expect their rates to be quite pricey.

Can You Use Diamond Cutting Tools for Stone?

Yes, you can safely use these diamond cutters to work on or cut through stone.

A worker cutting stone easily using a diamond cutter

In fact, diamond cutting tools suppliers remind all clients that they can use diamond tools for:

• Carbide alloys
• Concrete
• Asphalt
• Glass
• Ceramics
• And other non-metallic materials

What’s the Regular Price of a Diamond Cutting Tool?

The prices of the tools themselves vary. There are a lot of factors that dictate the price of a diamond cutter.

• Size and diameter of the diamond cutting tool
• Materials used to create the core
• Type of process the item underwent

You will be able to see prices and rates between $0.5 to over $100. The maximum range, though, which is $100, is rare and is typically the type of tool to safely cut other diamonds.

The safest range of what the regular prices are of diamond tools are between $2 to $60 per piece.

You also have to take note of the fact that these prices are for bulk orders. Some diamond cutting tool manufacturers price their variants differently for single or bulk orders.

How Else Can You Use Diamond Tools?

Other than for precise and extreme cutting, you can use diamond tools in a wide variety of applications, too, including:

Diamond tools used for the manufacturing of optics and lenses

• Manufacturing of optics
• Glass drilling applications
• Sharpening of other tools
• Dressing of grinding wheels

You’ll be able to find many diamond cutting tools suppliers that offer customizations of diamond tools, too!

What Should You Look for in a Diamond Cutting Tool Supplier?

You know the top and the most popular diamond cutting tool manufacturers – but are they the best choice you have?

The clean and organized manufacturing plant of Tenyu Tools Co., Ltd.

When it comes to pricing, the answer is no. Their products are priced differently because of their status in the market.

So how do you choose the best diamond cutting tool manufacturer?

Their Workshop and Manufacturing Plant

You would want to work with a manufacturer that owns their plant and workshop, right?

This, in fact, is one of the biggest hints that you’re working with a legit supplier. By assessing their area, you’ll be able to find out whether or not they’re capable of producing what you need.

Research and Development (R&D) Ability

The next thing would be a manufacturer’s Research & Development (R&D) team.

What procedures do they follow? Do they continuously innovate? Are they capable of providing the exact diamond cutting tools you need?

If a manufacturer’s R&D is skilled, they’ll get you what you need – faster and more accurately.

Certifications and Licenses

Before a manufacturer becomes certified, they’d need to undergo testing. These tests will determine their ability and skill in producing the tools they’ll be offering their clients.

Production Capacity

How much would they be able to produce in a single day? Can they suffice the requirements you ask of them?

The capacity of their production is relevant, especially if you are to retail products. There are a lot of manufacturers that don’t to full load on their production.

This is the reason why you need to ensure your diamond cutting tool supplier’s production capacity firsthand.

Searching Reviews

Last but most definitely not the least is by searching for feedback and reviews.

This, by far, has been one, if not the most effective way in truly seeing a manufacturer’s interior. Reviews are made by their clients – and from there, you’ll be able to judge and see through your manufacturer’s arsenal.

While a lot more ways are possible, these are the best and are considered as the most efficient ways in weighing a manufacturer’s skills and capabilities.

What are Some of the Product Features of Diamond Cutting Tools?

Consistent diamond-etched edges, perfect for the slicing and cutting of masonry materials

Some of the most notable features diamond cutting tools have to include:

• You can use it to enhance the beauty of your diamond (grinding)
• Diamond cutting tools have an extreme level of effectiveness and efficiency
• Diamond cutters have supreme levels of wear and temperature resistance
• You’ll be able to get above typical levels of satisfaction for cutting and grinding
• And many more!

Which Diamond Cutting Tools Manufacturer Can You Trust?

Tenyu Tools Co., Ltd. is China’s number one diamond cutting tools manufacturer. Being the top supplier of diamond cutters for more than a decade, you can absolutely count and bank on us.

We’ve worked with more than 950 clients and they continually trust and patronize our products and our services because of the level of skill and professionalism we have.

If you want high-quality diamond cutting tools at a fair and considerate rate, Tenyu Tools is your best option!

Tenyu Tools Co., Ltd. as your Diamond Cutting Tools Supplier

There are a million reasons why you should work with us when it comes to manufacturing your diamond cutting tools.

We offer complete and comprehensive diamond cutting tool manufacturing procedures

The most common include:

• Fast and urgent delivery (within 30 days; 21 days at the maximum)
• All diamond cutting tools are duly inspected and assessed
• You won’t find any defects and abnormalities with our tools and accessories
• We have an excellent R&D team
• You can get a comprehensive and excellent aftersales service from us

If you’re wondering where you can get premium-quality diamond cutters, don’t hesitate to work with us here at Tenyu Tools Co., Ltd.!

You won’t regret your decision of choosing the best supplier of diamond cutting tools in China!